Custom Rolling & Forming of a Steel Emission Stack for the Utility Industry

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Rolling & Forming of a Steel Emission Stack

A customer in the utility industry approached us with the fabrication of this exhaust stack. The unit was to be used as part of a much larger emission control system. At Sunbelt Fabricators, Inc. we specialize in large scale steel fabrication, and this project was no exception. The stack which was composed of A-36 carbon steel, and measured 62’ in length, it had a diameter of 6’, with material thicknesses of .250” to .375”.

Each section of the stack was cut with our CNC burning equipment, then rolled and formed. Assembly was done using flux core arc welding (FCAW); each step included visual and dimensional inspections to maintain the dimensional accuracy that the customer required. After assembly the entire unit was painted with urethane paint. For more details on this project, see the table below.

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Highlights of this Custom Rolled & Forming of a Steel Emission Stack

Product DescriptionThis steel stack is used within an emission control application.
Custom Rolled & Forming Capabilities Applied/Processes
Primary:
CNC Burning
  • Cut Flat Plate to Correct Geometries

Rolling/Forming
FCAW Welding
Assembly
Secondary:
Painting
Overall Part DimensionsMaterial Thickness: .250” to .375”
Height: 62’
Diameter:  Ø6’
Material UsedA-36 Steel
Material FinishUrethane
In process testing/inspection performedVisual
Dimensional
Industry for UseUtility
Emission Control
Volume1
Standards MetCustomer supplied print, 2D CAD Drawing
AWS D1.1
Product NameEmission Stack

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